Project Case
Customized Inter-cooler
Overview:
In this success case, we will explore the case of an Australian customer seeking help from a heat ex-changer manufacturing company that provides customized products. The customer posted the required parameters for the inter-cooler. The company adopted vacuum brazing technology to meet their needs. Through technical communication, parameter design, and adjustment of 3D drawings, the company has successfully provided solutions that exceed customer expectations.
Situation:
A mechanical repairs automotive company was in search of a specialized inter-cooler to enhance the performance and safety of their vehicle. However, the performance of existing tube fin inter-coolers cannot meet their heat dissipation requirements. They need a custom designed plate fin inter-cooler that can have higher heat dissipation performance and reduce the risk of leakage.
Solution:
1. Design and Adjustments: Our team has created a preliminary 3D design for the inter-cooler based on the actual product sent by the customer and the parameters requested by the customer. We submitted it to our customer, who provided feedback and requested certain adjustments to achieve better integration and performance. We have conducted multiple drawing designs and detailed modifications with the client, ultimately meeting their requirements. We collaborate seamlessly and strive for perfection.
2. Manufacturing Processing: Once the final design is approved, we will select the inner and outer fins and seals that best meet the heat transfer performance requirements for preliminary assembly. We will put the assembled core into a vacuum brazing furnace to start brazing, and then we will use a welding process to make the end tank and weld the core and end tank together, spraying black powder on the surface. Finally, we conducted a leak test and provided a detection report. This process ensures the necessary durability, accuracy, and functionality.
3. Quality Assurance: Throughout the entire manufacturing process, we first provided a sample for the customer to inspect the quality of the product. After the customer confirmed compliance with the standards, we began mass production. We adhere to strict quality control measures to ensure the highest standards are achieved. Our skilled technicians frequently conduct inspections to identify any defects or deviations from design specifications, ensuring that customized products meet the required parameters.
Customer's Positive Feedback:
“Been a little over a month since we have received the product.
I am happy to say we are happy with the product.
As this is the case, I would like to speak about larger volumes maintaining the same design.”
Conclusion
This inter-cooler manufacturing case demonstrates the power of customization and the close cooperation between customers and heat ex-changer companies. By utilizing vacuum brazing technology, meticulous design adjustments, and strict quality control measures, we have achieved outstanding results that exceed customer expectations.
With a vision of boosting thermal management through innovation, Metalli is dedicating to creating a better thermal management solution for your application.
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Contact Information
Fax: +8625 86136302
Address: NO. 12 East mozhou road, Jiangning development zone, Nanjing, China